Input/Output Modules

SmartStack™ Modular I/O
 - Expandable, Stackable I/O System for PIC

Unlike conventional PLC I/O, SmartStackT I/O is not a rack-based design. SmartStack I/O modules are snapped onto the Operator Control Station (PIC) or an off-mounted base, and then stacked onto each other. They utilize a very small amount of panel space for the number of I/O provided.

SmartStack modules are encased in metal housings and meet stringent noise, vibration, and shock standards. A maximum of 4 modules can be stacked directly onto a PIC, and another 20 modules can be added by using the fiber optic FOX I/O System. Color-Touchscreen PIC models can have up to 20 SmartStack modules using the FOX I/O System.

There are over 50 SmartStack I/O modules available.They include a variety of mixed I/O modules offering a combination of inputs and outputs, digital and analog, and specialty modules: High Speed Counter (1 MHz), Stepper Indexer, ASCII BASIC, and AC Power Monitoring modules. You can select from a full complement of temperature input modules (Thermocouple, RTD,Thermistor), and SmartStack communication options include Ethernet TCP/IP, DeviceNetT Master and Slave, PROFIBUS Master and Slave and CANopen Master.



You have several ways to expand the number of SmartStack modules. Connecting a miniRCS via the PICCAN port adds one more SmartStack module; networking an RCS controller allows you to add up to 4 more SmartStack modules. If you use a FOX100 I/O Expansion Module and the FOX I/O System, you can have up to 23 SmartStack modules (3 modules and the FOX100 mounted on the PIC plus 20 modules with the FOX I/O System). When using a Color-Touch PIC, you may connect 5 bases and have up to 20 SmartStack modules.

SmartStack Specialty Modules
HE800ACM200 AC Power-line Monitor. Supports connection to three CTs (5A) and three PTs (120Vac). Provides a variety of Power data to the OCS/RCS.
HE800ASC100 ASCII BASIC coprocessor module. Module features 1 RS-232 and 1 RS-232/RS-485 port. 64K program/data memory. Features an interpreted BASIC. Module may be used for datalogging complex serial communications.
HE800STP100 Stepper Indexer. Module generates trapezoid motion profiles. For use with Stepper Motor Drives compatible with SV/TTL/Line Driver inputs.  Supports step frequencies up to 245KHz. Supports optional encoder feedback. Capable of Relative, Absolute, and Registration (Index) moves.
HE800HSC600 High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc. poslogic) and 8 Digital Outputs (5-30vdc, neg logic). 1 or 2 inputs may be used as High Speed Counters and 1 or 2 outputs may be used as PWM Outputs. Max Freq. 1 MHz.
HE800HSC601 High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc. poslogic) and 8 Digital Outputs (5-30vdc, pos logic). 1 or 2 inputs may be used as High Speed Counters and 1 or 2 outputs may be used as PWM Outputs. Max Freq. 1 MHz.
SmartStack Communication Modules
HE800ETN100 Ethernet Interface Module Support 10baseT, TCP/1P with Ethernet Global Data Protocol.
HE800DNT450 DeviceNet Master Module*
HE800DNT650 Enhanced DeviceNet Master Module*
HE800PBS600 PROFIBUS-DP Slave Module*
HE800PBM650 PROFIBUS-DP Master Module*
HE800COM650 CANopen Master Module*
*Configurable using PICware software.
SmartStack Digital Combo Modules
HE800DIQ611 8 DC Inputs (12/24vdc, post/neg logic), 8 DC Outputs (5/12/24vdc,0.5A neg logic with EXCP)
HE800DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (250vac, 30vdc, 4.0A)
HE800DIQ616 8 DC Inputs (12/24vdc, pos/neg logic), 8 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)
HE800DIQ622 8 AC Inputs (120vac, 6 Relay Outputs (40A per point)
HE800DIQ624 8 AC Inputs (120vac), 8 AC Outputs (80-250vac 2.0A)
HE800DIQ627 8 AC Inputs (120/240vac), 8 AC Outputs (80-250vac, 2.0A)
HE800DIQ711 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc. 0.5A neg logic with ESCP)
HE800DIQ712 14 DC Inputs (12/24vdc), 10 Relay Outputs (250 vac, 30vdc,4.0A)
HE800DIQ716 16 DC Inputs (12/24vdc) 12 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)
HE800DIQ722 14 AC Inputs (120vac), 10 Relay Outputs (250vac, 30vdc, 4.0A)
HE800DIQ935 32 DC Inputs (5/12/24vdc pos logic), 40 DC Outputs (5/12/24vdc, 50mA, neg logic with ESCP). Recommended for pushbutton/pilot light delay.
   
SmartStack Digital I/O Modules
HE800DIM210 8 DC Inputs (12/24vdc pos/neg logic)
HE800DIM310 16 DC Inputs (12/24vdc pos/neg logic)
HE800DIM410 32 DC Inputs (12/24vdc. pos/neg logic)
HE800DQM202 8 Relay Outputs (250vac, 30vdc, 4.0A)
HE800DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)
HE800DQM306 16 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)
HE800DQM406 32 DC Outputs (5/12/24vdc. 0.5A pos logic with ESCP)
   
SmartStack Analog Input Modules
HE800ADC020 2 channel Analog Inputs, Current (0-20mA, 4-20mA)
HE800ADC120 4 channel Analog Inputs, Current (0-20mA, 4-20mA)
HE800ADC010 2 channel Analog Inputs Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc)
HE800ADC110 4 channel Analog Inputs Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc)
HE800ADC920 12 channel Analog Inputs (4-20mA, 0-5vdc, thermistor) ch-by-ch selectable)
HE800THM000 2 channel Thermocouple Inputs (J.K.T.E. +/- 25V, +50mV, +/-100mV)
HE800THM100 4 channel Thermocouple Inputs (J.K.T.E. +/- 25V, +50mV, +/-100mV)
HE800RTD000 2 channel RTD Inputs (Pt -100, Pt-200, Pt-500, Pt-1000)
HE800RTD100 4 channel RTD Inputs (Pt -100, Pt-200, Pt-500, Pt-1000)
   
SmartStack Analog Outputs Modules
HE800DAC002 2 channel Analog Outputs Current (4-20mA)
HE800DAC102 4 channel Analog Outputs Current (4-20mA)
HE800DAC001 2 channel Analog Outputs Voltage (+/- 10vdc)
HE800DAC101 4 channel Analog Outputs Voltage (+/-10vdc)
HE800DAC106 4 channel Analog Outputs Sourcing (0-20mA)
HE800DAC202 8 channel Analog Outputs Current (4-20mA +/- 10vdc ch-by-ch selectable)
   
SmartStack Mixed Discrete and Analog Modules
HE800MIX111 2 channel Voltage (+/- vdc) Inputs, 2 channel Voltage (+/- 10vdc) Outputs
HE800MIX121 2 channel Voltage (4-20mA) Inputs, 2 channel Current (4-20) Outputs
HE800MIX211 12-bit ISOLATED, 4 channel Voltage (+/- 10vdc) Inputs. 12-bit OSOLATED 2 channel Voltage (+/-10vdc) Outputs
HE800MIX901 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc 0.5 pos. logic with ESCP) and 4 channels Analog Inputs, voltage (0.5vdc, +/-5vdc,0-10vdc, +/-10vdc), 12 bit 2 channels Analog Outputs voltage (+/- 10vdc)
HE800MIX902 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24 vdc 0.5A pos. logic with ESCP) and 4 channels Analog Inputs current (0-20ma, 4-20ma), 12 bit, 2 channels Analog Outputs, current (4-20ma)
HE800MIX904 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24 vdc 0.5A neg. logic with ESCP) and 4 channels Analog Inputs current (0-20ma, 4-20ma), 12 bit, 2 channels Analog Outputs, current (4-20ma)
HE800MIX912 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24 vdc 0.5A pos. logic with ESCP) and 4 Isolated (500V) channels Analog Inputs current (0-20ma, 4-20ma), 12 bit, 2 channels ISOLATED (500V) Analog Outputs, current (4-20ma)
HE800MIX963 Temperature Controller I/O Board 4 temperature Inputs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5 neg logic with ESCP)
   
SmartStack I/O Expansion Module
HE800FOX100 SmartStack I/O Expansion Module Interfaces to fiber optic FOX I/O System.
  Order fiber optic cables separately. Can only be used with PIC110, PIC 210, and PIC250 models.

 

Smartsticks™ I/O
Terminal Block Style Expandable I/O System for PIC

Unlike conventional PLC I/O, Smartsticks™ I/O is a new terminal-block style I/O for the Operator Control Station (PIC). It can be used to expand the I/O capacity of any PIC, and it is very cost effective as remote I/O.

Because Smartsticks I/O connects to any PIC PICCAN™ network port, it can be combined with SmartStack™ I/O to provide the best I/O selection for the application. And, output modules feature Electronic Short-Circuit Protection (ESCP).



Compact DIN-rail Mounted
:
Smartsticks I/O is extremely compact, providing 16 and 32 point digital I/O in a package only 1.5" (39mm) deep and a footprint of 2"H x 4.5"W (50 x 116mm) or 2"H x 7"W (50 x 177mm). With its small footprint, Smartsticks I/O takes up very little panel space whether located in the main control panel or tucked away in a remote location.

Smartsticks I/O has a barrier style terminal strip and can be mounted on a DIN-rail. Plus, removable terminals make field replacement fast and convenient.



Expands I/O Capacity, Local or Remote:
From the miniPIC* to the Color-Touchscreen PIC, Smartsticks I/O easily expands I/O Capacity locally or remotely, 
from the miniPIC* to the Color-Touchscreen PIC, Smartsticks I/O easily expands the I/O capacity of any PIC utilizing the PICCAN network port available with every model. It is especially cost effective when added to a miniPIC.

Smartsticks I/O offers fast response times without sacrificing robustness, with no need for a costly I/O interface unit. In addition to its peer-to-peer capabilities, PICCAN is used as a highly efficient method of distributing Smartsticks I/O up to 6000 ft* * away.



Easy to Set Up-Easy to Configure: 

Time and complexity to configure most remote I/O systems is a drawback. Smartsticks I/O greatly reduces setup time. Just assign a unique ID to the I/O module using the integrated rotary switches, connect a 5-wire shielded cable, and add a single, simple function block to your PICware™ control program. You'll be up and running in no time.


Smartsticks Specifications
Item Smartsticks – I/O Specifications
Bus Protocol PICCAN  
Bus Connector 5 – position terminal strip  
Maximum Distance 1500 ft (500m) per segment; 4 segments max  
Maximum Number of Nodes 253  
Module Configuration Method Module ID set using two rotary switches  
LED Indication I/O status (one per point); power, module status, network status  
Output Protection Electronic Short-Circuit Protection (16 and 32 Output modules only)  
Product Certifications CE, UL (digital only)  
     
Smartsticks Part Number
Part Number Description
Fixed Terminals Removable Terminals
     
Digital    
HE550DIM610 HE559DIM610 16 DC Inputs (24vdc, pos/neg logic)
HE550DIM710 HE559DIM710 32 DC Inputs (24vdc, pos/neg logic)
HE550DQM601 HE559DQM601 16 DC Outputs (24vdc, neg logic, 0.5A)
HE550DQM606 HE559DQM606 16 DC Outputs (24vdc, pos logic, 0.5A)
HE550DQM701 HE559DQM701 32 DC Outputs (24vdc, neg logic, 0.5A)
HE550DQM706 HE559DQM706 32 DC Outputs (24vdc, pos logic, 0.5A)
HE550DQM602 HE559DQM602 16 Relay Outputs (250vac, 30vdc, 2.0A)
HE550DIQ811 HE559DIQ811 16 DC Outputs (24vdc, neg logic, 0.1A, ESCP not available)
Analog
  HE559ADC970 12 channel Analog Inputs (current and voltage)
  HE559MIX577 4 channel In/2 channel Out(current and voltage)
  HE559MIX977 8 channel In/4 channel Out (current and voltage)

 

SmartMod™ I/O

Our newest PIC I/O option, SmartMod I/O, is now available to expand your PIC system. It’s a great choice for expanding next generation PIC when you need one, two or a few more digital or analog I/O. Because SmartMod I/O are so compact, they will fit in the smallest spaces.

•Connects via RS-485 Modbus/RTU to an PIC 260, PIC 240, PIC 220, PIC 600 or PIC 400 Operator Control Station or any other PIC/RCS family controller

• A total of 31 SmartMod I/O modules may be daisy chained on a single RS-485 link

•DIN rail mountable

•Optical Isolation 

•Response time suitable for most analog applications

•Cost effective addition per point
•Fits in the smallest panels: 0.69” x 3.94” x 4.72”
(17.5 x 100 x 120)

•12 different SmartMod I/O modules are available to choose from including:
-DC In, DC Out 
-Analog In, Analog Out 
-Relay
-RTD 
-Thermocouple

 

SmartMod Part Number
Part Number Description
HE359DIM610 12 DC Inputs (12/24vdc, neg logic).  2000vac isolation (in-RS485 & in-power)
HE359DIQ512 4 DC Inputs (12/24vdc neg logic), 4 Relay Outputs (250vac, 30vdc, 2A max).  2000vac isolation (in-RS485 & in-power)
HE359ADC107 4 channel Analog Inputs, Voltage (+/-10vdc) 1mV resolution, 2000vac isolation (ch-RS485 & ch-power)
HE359ADC120 4 channel Analog Inputs, Current (4-20mA), 1uA resolution, 2000vac isolation (ch-RS485 & ch-power)
HE359ADC207 8 channel Analog Inputs, Voltage (+/-10vdc) 1mV resolution, 2000vac isolation (ch-RS-485 & ch-power)
HE359ADC220 8 channel Analog Inputs, Current (4-20mA), 1uA resolution, 2000vac isolation (ch-RS485 & ch-power)
HE359RTD100 4 channel RTD Inputs (Pt-100, Ni-100, Pt-1000, Ni-1000) or Resistance Inputs (0-2000ohm).  0.1 degree Celsius resolution, 2000vac isolation (ch-RS485 & ch-power)
HE359THM100 4 channel Thermocouple Inputs (Types J,K,R,S,B,E,T,N) or millivolt inputs (+/-1000mV, max).  0.1 degrees Celsius resolution, 2000vac isolation (ch-RS485 & ch-power)
HE359THM200 8 channel Thermocouple Inputs (Types J,K,R,S,B,E,T,N) or millivolt inputs (+/-1000mV, max).  0.1 degrees Celsius resolution, 2000vac isolation (ch-RS485 & ch-power)
HE359DAC007 2 channel Analog Outputs, selectable between Voltage (0-10vdc) and Current (0-20mA).  1mV or 1uA resolution.  2000vac isolation (ch-RS485 & ch-power)
HE359DAC107 4 channel Analog Outputs, selectable between Voltage (0-10vdc) and Current (0-20mA).  1mV or 1uA resolution.  2000vac isolation (ch-RS485 & ch-power)
HE359DAC201 8 channel Analog Outputs, Voltage (0-10vdc) 1mV resolution.  2000vac isolation (ch-RS485 & ch-power)

 

Signal Conditioners

Praestar offers several general-purpose signal conditioning products designed to augment the PIC product line. These devices are designed to transform I/O already present on the PIC 220 controller to support alternate signal types and voltages. These devices are not limited to use with the PIC 220, but will most commonly be used with that controller series.

These products allow normally incompatible signals and loads (AC inputs, AC outputs, etc.) to easily interface with PIC. Three categories of these products are available—those which adapt digital input signals, those which drive specialized digital output loads and those which allow analog outputs to be generated from digital, PWM outputs.

The PIC 200 Series PIC directly supports DC digital inputs only. Two signal conditioning devices allow the connection of AC inputs as well. The HEXDIA converts 120/240 VAC digital inputs to 24 VDC (8 points). Similarly, the HE-XDIA-24 converts lower voltage 24 VAC input signals to 24 VDC (8 points).

Three signal conditioning devices allow the standard 24 VDC, 0.5 A outputs of the PIC 200 Series PIC to drive specialized loads. The solid-state HEXDQA allows a 120/250 VAC load to be driven at up to 2 A (four points). The solid state HE-XDQD will drive a 24 VAC/24 VDC load at up to 3 A (four points). The mechanical HE-XDQR can drive up to a 10A load, supporting voltages of 120/250 VAC, and 24/30 VDC (four points).

Two signal conditioning devices provide the PIC 200 Series PIC with additional analog outputs, by converting 24 VDC PWM outputs already present on the controllers. The HE-XPC converts 24 VDC PWM outputs to 4 to 20 mA (2 channels), while the HE-XPV converts 24 VDC PWM outputs to 0 to 10V (two channels).

 

Part Number Description
HE-XDIA 8 channel 120/240 Vac input to 8 channel, 24 Vdc inputs ( positive logic)
HE-XDQ A 4 channel 120/240 Vac 2 A ( positive logic) adapted from 4 channel,
24 Vdc 0. 5 A ( positive logic)
HE-XDQ R 4 channel relay output ( 120/250 Vac 10 A, 24/30 Vdc 10 A)
adapted from 4 channel, 24 Vdc 0. 5 A ( positive logic)
HE-XDQ D 4 channel solid state output ( 24 Vac/Vdc, 3 A) adapted from 4 channel,
24 Vdc 0. 5 A ( positive logic)
HE-XPC Dual channel PW M to 20 m A analog converter
HE-XPV Dual channel PW M to 10V analog converter

 

FOX I/O System
 Fiber Optic Expansion I/O System for PIC

The SmartStack Fiber Optic Expansion (FOX) Base extends a high-speed PIC backplane enabling SmartStack I/O Modules to be mounted several meters from the PIC. The new FOX significantly increases the number of SmartStack I/O modules supported by one PIC Series controller, provides two mounting options and supports glass fiber optic cable.

Our newly designed, plastic encased FOX base can be DIN rail mounted on its edge or flat. The new HE-FOX12 expansion base allows connectivity up to 500 meters utilizing glass fiber cables.



The PIC 200 Series PIC directly supports DC digital inputs only. Two signal conditioning devices allow the connection of AC inputs as well. The HEXDIA converts 120/240 VAC digital inputs to 24 VDC (8 points). Similarly, the HE-XDIA-24 converts lower voltage 24 VAC input signals to 24 VDC (8 points).

Three signal conditioning devices allow the standard 24 VDC, 0.5 A outputs of the PIC 200 Series PIC to drive specialized loads. The solid-state HEXDQA allows a 120/250 VAC load to be driven at up to 2 A (four points). The solid state HE-XDQD will drive a 24 VAC/24 VDC load at up to 3 A (four points). The mechanical HE-XDQR can drive up to a 10A load, supporting voltages of 120/250 VAC, and 24/30 VDC (four points).

Two signal conditioning devices provide the PIC 200 Series PIC with additional analog outputs, by converting 24 VDC PWM outputs already present on the controllers. The HE-XPC converts 24 VDC PWM outputs to 4 to 20 mA (2 channels), while the HE-XPV converts 24 VDC PWM outputs to 0 to 10V (two channels).

HE-FOX30


Easily accommodate up to five I/O bases in a variety of configurations
Each FOX30 base can contain up to four plastic SmartStack™ modules

Wide-range DC power supply

Two DIN-rail slots support horizontal and vertical mounting

Dimensions: 6.36”W x 1.23”H x 4.44”D (161 x 31 x 112)

HE-FOX12


Allows superior connectivity up to 500 
meters utilizing glass fiber cables 
and Duplex ST connectors 

Each FOX12 base can contain up to four plastic SmartStack™ modules

Wide-range DC power supply

Two DIN-rail slots support horizontal and vertical mounting

Dimensions: 6.36”W x 1.23”H x 4.44”D (161 x 31 x 112)


     Standard FOX I/O System


Our standard Fiber Optic Expansion I/O System (FOX) is an innovative bus extension that greatly expands the number of standard SmartStack™ I/O that can be used with the Operator Control Station (PIC), as well as adding a variety of architecture options.

SmartStack I/O are rugged, stackable I/O modules for the PIC, and by stacking SmartStack modules on bases connected to the PIC by plastic fiber, you can add up to 20 SmartStack I/O modules. The FOX Bases can be distributed and DIN-rail mounted to reduce installation cost.

SmartStack FOX is not a remote I/O system, but a high speed (8MHz) bus extension. It is based on inexpensive plastic fiber technology that has been used in the consumer electronics industry for years. Plastic fiber is much more rugged than glass fiber, supporting bend radiuses as small as one inch.

Increases I/O Capacity
Each FOX Base can support up to 4 SmartStack modules. Bases are connected to the PIC and to each other through fiber optic connections. There are two types of bases: Standard and Base/Hub. Standard Bases accommodate up to 4 SmartStack modules with no expansion. With a Base/Hub, you can add 4 SmartStack modules and expand to other bases. You can have a maximum of 5 FOX Base/Hubs, and they can support up to 20 I/O modules.

More Installation Options
SmartStack FOX supports a variety of architectures, offering greater flexibility in I/O layout. These include Star, Daisy-chain, or Combination. Each SmartStack FOX cable segment can be up to 10m in length, with no Base/Hub located more than three segments (3x10m) from the PIC. Standard SmartStack FOX cables are offered in 0.5m, 1.0m, 2.0m, 5.0m, and 10m lengths.

Features & Benefits:

  • Has Highly Noise Immune Bus Extension
  • Supports up to 20 SmartStack Modules
  • Allows SmartStack I/O to be mounted remotely from PIC
  • Uses inexpensive plastic fiber technology

 

FOX Part Number
Part Number Description
HE-FOX30 Next Generation FOX Base supporting plastic SmartStack and plastic fiber
HE-FOX12 Next Generation FOX Base supporting plastic SmartStack, plastic fiber and glass *
HE800FOX104 SmartStack FOX Standard Base
HE800FOX404 SmartStack FOX Base/Hub
HE800FOX100 SmartStack FOX Module (required for OCS110, OCS210 and RCS250)
   
Fiber Optic Cable Pairs  
HE800CBF000 SmartStack FOX Cable Pair, 0.5 or 0.6m length
HE800CBF001 SmartStack FOX Cable Pair, 1.0m length
HE800CBF002 SmartStack FOX Cable Pair, 2.0m length
HE800CBF005 SmartStack FOX Cable Pair, 5.0m length
HE800CBF010 SmartStack FOX Cable Pair, 10.0m length
   
* Fiber Optic Cable Pairs (Glass, 62.5um multimode ST type) are available commercially manufactured to a wide variety of cable lengths.
Note: Two 2.0m fiber optic cables included with Color-Touch OCS models. Order cable separately for other OCS models. Expansion cables ordered separately.